PET bottle flakes recycling washing machine/line/PET recycling Line
Machine Application:
The PET recycling washing line is suitable for washing,crushing , drying material of PET bottles.
Machine Features:
1. Capacity : 500kg/h, 1500kg/h, 3000kg/h, and 6000kg/h;
2. Different device selection base on your material;
3. Full automatic line or semi-automatic line;
4. Accept customized
5. Turn-key project , machine-installment-testing.
Machine Process Flow Introduction:
Bottle bales→Bale Opening→Trommel Filtering→Label Removing→Bottle Pre-washing→Manual Sorting→Wet Crushing→Floating Washing→Drying→Hot Flotation Washer→Drying→Continuous Friction→Continuous Floating Washing→Drying→Label&Dust remover→Flake Optical Sorting→
Packing→Clean Flakes
Machine Technical Characteristics:
1.Final recycled PET flake quality standard:
| Index |
Parameter |
| PET flake size |
8~12 mm |
| Moisture |
< 1.5 % |
| Viscose |
< 20 ppm |
| PP/PE |
< 20 ppm |
| Metal |
< 20 ppm |
| Other color PET flake |
< 30 ppm |
| Label |
< 20 ppm |
| PVC |
< 30 ppm |
| Total impurities |
< 100 ppm |
| PH |
neutral |
| Bulk density |
0.3g/cm3 |
2. Estimated Plant Parameter:
| Capacity(kg/h) |
Installation Power(kw) |
Required Area(m2) |
Manpower |
| 500 |
220 |
600 |
8 |
| 1500 |
430 |
800 |
12 |
| 3000 |
650 |
1000 |
18 |
| 6000 |
1000 |
1400 |
30 |
Machine Equipment List:
| De-laber |
Bottle bale opening |
| Belt conveyor |
Put the material on the moving belt, which will convey the bottle into label remover |
| Trommel |
Removing rock, stone, dust, loosen caps and small metals, especially, the iron will be removed by high speed |
| Bottle label separator |
Removing labels from bottles |
| Manual Select working table |
IF the label still in the bottle, worker can remove the label by hand |
| Crusher |
Crush the material |
| Screw loader |
Put the flakes into the Hot washer to clean |
| Floating washer |
Cleaning flakes to remove chemicals and separating out rest labels and caps |
| Hot washer |
Connected with steam boiler. Steam is supplied into washing tank to heat water and flakes. Hot water makes waste; label and glue loosen from bottles |
| Friction washer |
After crushing material from enters the mouth, through the high speed on the axis of the blade flap and spray water to the common function of good cleaning effect |
| Centrifugal dryer |
Rejection the water from the flakes, moisture content is less than 2% |
| Pipe drying system |
Hot air drying |
| PVC(label) separator |
Used for the PET bottles, round and pressed bottles,effective more than 98%,save energy and labor,without water |
| Storage bunker |
Storage materials |
Machine photos as a reference:
Working process:
Q1. How do you guarantee the quality of your products?
A1: KWELL Machinery guarantees all new products and parts to the first owner-operator to be free from defects in material and workmanship for a period of 5 Years from B/L date, under normal use and service.
Q2. How about the spare parts?
A2:We could provide you reliable, fast and professional service through telephone, network and on-site at any time. Normally, we send our customer one set of spare parts together with the machines when we deliver the product.
During the warranty, we provide new parts free of charge for you to replace, exclude the parts broken that caused by improper operation.
In our spare parts department, you will get professional technical advice, as well as the relevant information regarding all products and services.
Q3. About product quality
A3:KWELL is a prestigious plastic recycling and extrusion machinery manufacturer in China. Our customers have been enjoying a variety of advantages in particular in terms of the dedicated screw designed by our R&D team including good mixing, good dispersion, high productivity, and so on.
Q4. After-sales service
A4: 1.Send engineers to install, test the machines and offer technology guidance and worker training at customers' factory.
2.Offer 5 Years free maintenance and life long service. After the warranty period, spare parts will be provided at basic cost.
3.Build customers database. All machines are traceable.
4.Visit customers and make quality trace periodically and take customers' feedback into account during routine practices.
5.Speed up service and spare parts supply.
About our service:
PET Bottle washing line Before-sale:
- Introduce products and applications detain
- Recommend suitable solution
- Provide with reference information
- Offer lab for test
During Manufacturing:
- Provide with layout and engineering conditions
- Inform the project processing status
- Offer other documents
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