Plastic Water Bottle Recycling Line, PET Flakes Hot Washing Machine
Features
1. Capability:300-6000kg/h.
2.Through crushing, washing and dry process, the waste bottle or sheet will become bottle flakes. The flakes are widely used in plastic industry, like sheet, and profile production.
3.The clean flakes can be used to produce the polyester staple fiber, PET strap band, granules, PET transparent film and sheets, etc. The top class flakes can be used to blow bottles again.
4. Cost of plastic recycling machine depend on how dirty the flakes are, and it can make sure the final products are very clean.
Process Flow
Bottle bales→Bale Opening→Trommel Filtering→Label Removing→Bottle Pre-washing→Manual Sorting→Wet Crushing→Floating Washing→Drying→Hot Flotation Washer→Drying→Continuous Friction→Continuous Floating Washing→Drying→Label&Dust remover→Flake Optical Sorting→Packing→Clean Flakes
Main Part Function
1. De-laber
Bottle bale opening
2.Belt conveyor
Put the material on the moving belt, which will convey the bottle into label remover
3. Trommel
Removing rock, stone, dust, loosen caps and small metals, especially, the iron will be removed by high
4.Bottle label separator
Removing labels from bottles
5.Manual Select working table
IF the label still in the bottle, worker can remove the label by hand
6.Belt conveyor
Put the material on the moving belt, which will convey the bottle into crusher
7.Crusher
Crush the material.
8.Screw loader
Put the flakes into the Hot washer to clean.
9.Floating washer
Cleaning flakes to remove chemicals and separating out rest labels and caps
10.Hot washer
Connected with steam boiler. Steam is supplied into washing tank to heat water and flakes. Hot water makes waste; label and glue loosen from bottles.
11.Friction washer
After crushing material from enters the mouth, through the high speed on the axis of the blade flap and spray water to the common function of good cleaning effect.
12.Centrifugal dryer
Rejection the water from the flakes, moisture content is less than 2%
13.Pipe drying system
Hot air drying
14.PVC (label) separator
Used for the PET bottles, round and pressed bottles,effective more than 98%,save energy and labor,without water
15.Storage bunker
Storage materials
Final recycled PET flake quality standard:
| Index |
Parameter |
| PET flake size |
8~12 mm |
| Moisture |
< 1.5 % |
| Viscose |
< 20 ppm |
| PP/PE |
< 20 ppm |
| Metal |
< 20 ppm |
| Other color PET flake |
< 30 ppm |
| Label |
< 20 ppm |
| PVC |
< 30 ppm |
| Total impurities |
< 100 ppm |
| PH |
neutral |
| Bulk density |
0.3g/cm3 |
Estimated plant parameters:
| Capacity(kg/h) |
Installation Power(kw) |
Required Area(m2) |
Manpower |
| 500 |
220 |
600 |
8 |
| 1500 |
430 |
800 |
12 |
| 3000 |
650 |
1000 |
18 |
| 6000 |
1000 |
1400 |
30 |
Q1. How do you guarantee the quality of your products?
A1: KWELL Machinery guarantees all new products and parts to the first owner-operator to be free from defects in material and workmanship for a period of 60 months from B/L date, under normal use and service.
Q2. How about the spare parts?
A2:We could provide you reliable, fast and professional service through telephone, network and on-site at any time. Normally, we send our customer one set of spare parts together with the machines when we deliver the product.
During the warranty, we provide new parts free of charge for you to replace, exclude the parts broken that caused by improper operation.
In our spare parts department, you will get professional technical advice, as well as the relevant information regarding all products and services.
Q3. About product quality
A3:KWELL is a prestigious plastic recycling and extrusion machinery manufacturer in China. Our customers have been enjoying a variety of advantages in particular in terms of the dedicated screw designed by our R&D team including good mixing, good dispersion, high productivity, and so on.
Q4. After-sales service
A4: 1.Send engineers to install, test the machines and offer technology guidance and worker training at customers' factory.
2.Offer 5 Years free maintenance and life long service. After the warranty period, spare parts will be provided at basic cost.
3.Build customers database. All machines are traceable.
4.Visit customers and make quality trace periodically and take customers' feedback into account during routine practices.
5.Speed up service and spare parts supply.
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