Keywords:
Plastic recycling machine
pet bottle recycling machine
pet recycling machine
plastic recycling plant
pet bottle washing line
pet washing line
*************************************************************
PET Flakes Recycling Washing Machinery/PET bottle recycling equipment
Machine Features:
1. High automation level, try best to reduce your cost on labor (especially for three shifts) and ensure high processing capacity: 500-6000/hr.
2. Friendly control system (PLC integrated & separated control on each machine) and Touch screen panel, easy for operation, monitor and emergency stop.
3. All parts contacting with plastic material and water are made of high-quality 304 stainless steel; ensure no second pollution to flakes.
4. This PET bottle flake recycling line can easily wash and recycle waste PET bottle flakes. Equipment at the end of the washing line so that the completely dry flakes can be collected and packed directly after being washed.
5. The whole PET bottle washing line can be designed on the basis of how dirty the flakes are, and make sure of the quality of the final products.
6. Coordinating the production line with follow programmed work (granulating system), and it will make waste and dirty PET bottles to be the PET granule material and in order to producing new PET bottles.
Machine Technical Charameters:
1.Final recycled PET flake quality standard:
Index |
Parameter |
PET flake size |
8~12 mm |
Moisture |
< 1.5 % |
Viscose |
< 20 ppm |
PP/PE |
< 20 ppm |
Metal |
< 20 ppm |
Other color PET flake |
< 30 ppm |
Label |
< 20 ppm |
PVC |
< 30 ppm |
Total impurities |
< 100 ppm |
PH |
neutral |
Bulk density |
0.3g/cm3 |
2. Estimated Plant Parameter lists:
Capacity(kg/h) |
Installation Power(kw) |
Required Area(m2) |
Manpower |
500 |
220 |
600 |
8 |
1500 |
430 |
800 |
12 |
3000 |
650 |
1000 |
18 |
6000 |
1000 |
1400 |
30 |
Machine Process Flow Introduction:
Bottle bales→Bale Opening→Trommel Filtering→Label Removing→Bottle Pre-washing→Manual Sorting→Wet Crushing→Floating Washing→Drying→Hot Flotation Washer→Drying→Continuous Friction→Continuous Floating Washing→Drying→Label&Dust remover→Flake Optical Sorting→
Packing→Clean Flakes
Machine Equipment List And Photos:
1. De-laber
Bottle bale opening
2.Belt conveyor
Put the material on the moving belt, which will convey the bottle into label remover
3. Trommel
Removing rock, stone, dust, loosen caps and small metals, especially, the iron will be removed by high speed
4.Bottle label separator
Removing labels from bottles
5.Manual Select working table
IF the label still in the bottle, worker can remove the label by hand
6.Belt conveyor
Put the material on the moving belt, which will convey the bottle into crusher
7.Crusher
Crush the material
8.Screw loader
Put the flakes into the Hot washer to clean
9.Floating washer
Cleaning flakes to remove chemicals and separating out rest labels and caps
10.Hot washer
Connected with steam boiler. Steam is supplied into washing tank to heat water and flakes. Hot water makes waste; label and glue loosen from bottles
11.Friction washer
After crushing material from enters the mouth, through the high speed on the axis of the blade flap and spray water to the common function of good cleaning effect
12.Centrifugal dryer
Rejection the water from the flakes, moisture content is less than 2%
13.Pipe drying system
Hot air drying
14.PVC (label) separator
Used for the PET bottles, round and pressed bottles,effective more than 98%,save energy and labor,without water
15.Storage bunker
Storage materials
Q1. How do you guarantee the quality of your products?
A1: KWELL Machinery guarantees all new products and parts to the first owner-operator to be free from defects in material and workmanship for a period of 60 months from B/L date, under normal use and service.
Q2. How about the spare parts?
A2:We could provide you reliable, fast and professional service through telephone, network and on-site at any time. Normally, we send our customer one set of spare parts together with the machines when we deliver the product.
During the warranty, we provide new parts free of charge for you to replace, exclude the parts broken that caused by improper operation.
In our spare parts department, you will get professional technical advice, as well as the relevant information regarding all products and services.
Q3. About product quality
A3:KWELL is a prestigious plastic recycling and extrusion machinery manufacturer in China. Our customers have been enjoying a variety of advantages in particular in terms of the dedicated screw designed by our R&D team including good mixing, good dispersion, high productivity, and so on.
Q4. After-sales service
A4: 1.Send engineers to install, test the machines and offer technology guidance and worker training at customers' factory.
2.Offer 5 Years free maintenance and life long service. After the warranty period, spare parts will be provided at basic cost.
3.Build customers database. All machines are traceable.
4.Visit customers and make quality trace periodically and take customers' feedback into account during routine practices.
5.Speed up service and spare parts supply.
About our service:
PET Bottle washing line Before-sale
- Introduce products and applications detain
- Recommend suitable solution
- Provide with reference information
- Offer lab for test
PET Bottle washing line During Manufacturing
- Provide with layout and engineering conditions
- Inform the project processing status
- Offer other documents